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5 Ton Car Recovery Truck

●Platform Loading 5000kg
●Under-lift Lifting 3500kg
●Overall Size 7.03×2.3×2.5m
●HOWO Light Duty Chassis
●Dongfeng 140hp Engine
●Right Hand Drive Truck

5Ton Rollback Flatbed Truck

image001


ROLLBACK TRUCK STRUCTURE

1

CRITICAL PARTS

Drop Deck:

New punching structure with corrugated and slipping prevented type, ensure the surface smoother, reducing the moving resistance of auxiliary wheel pulling on deck, make rescue process easier. Deck provided excellent anti-slip properties. Much Smoother, Stronger, More Durable. Deck assembly part is fabricated by clod forming, the strength, stiffness and flatness are much higher then the bending formation decks. The deck assembly consist with four subassemblies, this design had been mostly less the welding stress and refrain from distortion.

image005 image007 image009


² Light Pylon:

Independent full size frame mounted LED light pylon, fully consider the wrecker lights disturbance the operator’s sights during loading transporting, CSCWRECKER re-customize the appropriate assembly light bar. The C typed arc design, ally with the typical metal forming technology, well integrated the alarm lights create an elegant light pylon.Well-Integrated the lights and alarm into the pylon. Much more beauty in appearance.

image011 image013 image015 image011


² Hydraulic System:

Hydraulic Circuit: The hydraulic oil pipe fabricated from high-pressure galvanized steel, pressure resistance, well thermal performance, attractive looks, durable use, the service life could be synchronized with the super body. Hydraulic fittings are bite type rigid connectors(Germany), has been greatly reduced the phenomenon of interface oil leakage, the service life could be synchronized with the super body too.

image017 image019 image021


² Reversing Valves:

Adopt the Italy directional control valves, and optimized the installation to ensure the control valves works at safe operation under extreme conditions.

image023 image025


² Oil Cylinder:

The inner cylinder processed with boring and barreling, the cylinder inner walls more hardness, wear, bright and clean, which could full effective to protect seals.

image026
image028 image030


² Piston Rod:

Are all with heat treatment, hardness, thick chrome layer easy to deal with high-intensity operations. Full application of imported seal assembly from Germany, Britain and Italy Stepseal®. And it could adjust the seal assembly according to the different structure of the oil cylinders, attempt to get the cylinder in perfect working condition. The piston support ring with high temperature, wear resistance imported material meet the design needs we chose the dual support rings or large area of a single support ring structure. In process of wrecker operation, if the cylinder under a large lateral force, high standard support ring could ensure the cylinder working in a stable working situation, avoid the piston direct friction with inner piston rod and cylinder cover.

image032
image034 image036
image038 image040 image042


² Mechanical Features:

The flatbed body fabricated with professional and modularized, different assemblies are precision manufacturing that ensured the multi compatibilities. CSCWRECKER is the only one manufacture who applicate the cathode electrophoresis process in the wrecker structure parts, effectively protected the parts surface antiseptic properties.

image044
image046 image048

Tilt cylinder is disposed on the inner side of sub-frame and beams for supporting, and distributing the loads, greatly extend the vehicle’s service life. Replaceable friction disc, back landing aids roller, climbing more smooth, easy maintenance and low cost. Adjustable mechanical stop block, deck locks more accurate, reliable and secure. Deck sub-frame and roll deck hinge beam make the strengthening treatment, further enhance the carrying capacity. The new bi-directional operation panel, convenient and simple operation, high reliability. Multiple binding tools simple and easy operation.

image050 image052 image054

² Under lift (Wheel Lift)

By use of the under-lift’s extending and retracting, hoisting and dropping, loading folding action to hold up the damaged vehicle front or rear, then towing the vehicle off the accident scene. There are variety of different structure forms of under-lifts, which could lift the accident cars axles, wheels, leaf springs easy for installation & destruction.

image056 image058 image060


ROLLBACK TRUCK IN USE

image066 image062 image064
Winch Loaded Bed Loaded+Underlift Towed

Driving Loaded

image072 image070 image068
New Car Transport Bending Traffic Aid


RECOVERY TOOLS

1. Standard equipped two of a pair of (02pcs) axle forks as following.

3 Ton Light Duty Wrecker3106

3 Ton Light Duty Wrecker3120

3 Ton Light Duty Wrecker3122

Not standard equipped. This forks for option with the above axle type forks.

3 Ton Light Duty Wrecker3203

3 Ton Light Duty Wrecker3207

2. Standard equipped two of a pair of (02pcs) axle forks sleeves as following.

3 Ton Light Duty Wrecker3294

3 Ton Light Duty Wrecker3296

3 Ton Light Duty Wrecker3298

3. Standard equipped two of a pair of (02pcs) axle L-arms as following:

3 Ton Light Duty Wrecker3373

4. Standard equipped 06pcs strap as following:

3 Ton Light Duty Wrecker3419

3 Ton Light Duty Wrecker3421

5. Standard equipped 01pcs Chain Hook as following:

3 Ton Light Duty Wrecker3475

6. Standard equipped 02 pcs Auxiliary Wheel as following:

3 Ton Light Duty Wrecker3532

3 Ton Light Duty Wrecker3534



REFERENCE PHOTOS

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image112

image114

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Description

5Ton Rollback Flatbed Truck


●Deck Platform Model 5P2

●Platform Maximum Loading Capacity 5000kg

●Platform Maximum Length 6.3m

●Under-lift Lifting Rate at Extracted 3500kg

●Under-lift Lifting Rate at Extended 2000kg

●Complete Vehicle Overall Size 7.03×2.3×2.5m

●Complete Truck Tare Weight 5185kg

●HOWO Light Duty 4×2 Right Hand Drive Truck Chassis

●Dongfeng YUCHAI Diesel 140hp Euro 3 Emission Engine


SPECIFICATIONS

ITEM

UNIT

CSC5087TQZZP

CSC5047TQZP

Platform Loading

kg

5000

3000

Under-lift Lifting

kg

3500

1500

Wheelbase

mm

4500

3360

GVW

kg

11500

8500

Tare Weight

kg

5185

3860

Loading Weight

kg

5035

4490

Overall Size

mm

7030×2300×2500

5995×2300×2450

CHSSIS TRUCK


HOWO

HOWO

Model


ZZ1107G45

ZZ1047G45

Steering


RHD

RHD

Suspension


Leaf spring

Leaf spring

Axles


2 pcs Die-casting

2 pcs Die-casting

Tires


8.25R20 7pcs

8.25R20 7pcs

Brakes


Air brake dual circuit

Air brake dual circuit

Cabin


Sleeper/bunk

Sleeper/bunk

Clutch


Single Dry diagram

Single Dry diagram

Battery

V

12

12

Approaching Angle

o

20

19

Departure Angle

o

17

16

Max. Turning Radius

m

≤17

≤15

Min. Ground Clearance

mm

176

168

Max. Climbing

%

30

30

Max. Speed

Km/hr

95

90

Oil Consumption

L/100km

25

22

Chassis Weight

kg

4265

3455

ENGINE


DONGFENG

DONGFENG

Model


YC4E140

CY4102

Type

Diesel

Turbocharged

Turbocharged

Cylinder Numbers


4

4

Max Output Power

kw

103

83

Flywheel Speed

rpm

2600

2800

Horse Power

hp

140

120

Max Torque

N.m

430

300

Max Torque Speed

rpm

1300-1600

1300-1500

Weight

kg

420

350

Bore*Stroke

mm

110*112

102*118

TRANSMISSION MODEL


SINOTRUK


Model


DC6J65TC


WLY6T100

Type


Manual

Manual

Forward Speed


6

6

Backward Speed


1

1

Synchronizer


Yes

Yes

Output Torque

N.m

520

360

DECK PLATFORM

MODEL

5P2

3P2

Platform Length

mm

6330

5600

Platform Width(Outside)

mm

2390

2280

Platform( Inside)

mm

2210

2100

Platform Main beam

mm

150(I beam)

150

Platform Cross members

mm

50mm

50mm

Cross member Spacing

mm

200

200

Sub-frame Rails

mm

127*76*8

127*76*8

Bed Sliding

mm

3290

2700

Loading Capacity

kg

5000

3000

Min. Tilt Angle

°

8

8

Deck Floor plate Thickness

mm

5

5

UNDERLIFT




Towing Rating

kg

3500

3000

Under Lift Rating (Extended)

kg

2000

1500

Wheel Lift Reach (Extended)

mm

1700

1640

Tilt Angle

°

-10~8

-10~8

T-boom Lifter to Ground

mm

700~800

500~600

WINCH




Winch Quantity

set

1

1

Pulling Force

kN

40

40

Winch Type


Planetary

Planetary

Cable Length

m

25

25

Cable Diameter

mm

11

11


DELIVERIED INCLUDING

SN

STANDARD EQUIPS

UNIT

QTY

1

Truck Chassis & Its Tools

set

1

2

Sub-frame

set

1

3

Combination Steel deck(platform, flatbed) assembly

set

1

4

Full Function Wheel Lift System

set

1

5

Left & Right Side Illuminated Controls

pcs

2

6

Cable Tensioner

pcs

1

7

Cable Roller Guide

pcs

1

8

40kn Hydraulic Planetary Winch with 25m Cable and hooker

set

1

9

Anti-Theft Storage Steel tool box

pcs

1

10

Engine speed controller

pcs

1

11

Chinese Standard LED Lighting

set

2

12

Pre-Wired Electrical Junction Box

pcs

1

14

Spool Capable Control Station

pcs

2

15

Slide Pads

pcs

2

16

Bed Anti-Tilt Lockout system

set

1

17

Lift Cylinders

pcs

2

18

Extension Cylinder

pcs

1

19

Hydraulic Pump

pcs

1

20

Mud Flaps

pcs

4

21

Frame-Mounted Pylon

pcs

2

22

PTO

pcs

1

23

Switch Panel

pcs

1

24

Hydraulic Maintenance Tools

set

1

25

Oil Tank

pcs

1

26

Hydraulic Valve and pipe system

set

1

22

Safety Chains

pcs

2

23

Strap Assemblies

pcs

6

24

Axle Forks

pcs

2

25

Forks Dock(Sleeves)

pcs

2

26

L-arm assemblies

pcs

1


OPTIONAL



1

Alarm assemblies



2

Various Type Auxiliaries’ Wheel



3

Washing Tank



4

Wireless Remote Control





5Ton Rollback Flatbed Truck

image001


ROLLBACK TRUCK STRUCTURE

1

CRITICAL PARTS

Drop Deck:

New punching structure with corrugated and slipping prevented type, ensure the surface smoother, reducing the moving resistance of auxiliary wheel pulling on deck, make rescue process easier. Deck provided excellent anti-slip properties. Much Smoother, Stronger, More Durable. Deck assembly part is fabricated by clod forming, the strength, stiffness and flatness are much higher then the bending formation decks. The deck assembly consist with four subassemblies, this design had been mostly less the welding stress and refrain from distortion.

image005 image007 image009


² Light Pylon:

Independent full size frame mounted LED light pylon, fully consider the wrecker lights disturbance the operator’s sights during loading transporting, CSCWRECKER re-customize the appropriate assembly light bar. The C typed arc design, ally with the typical metal forming technology, well integrated the alarm lights create an elegant light pylon.Well-Integrated the lights and alarm into the pylon. Much more beauty in appearance.

image011 image013 image015 image011


² Hydraulic System:

Hydraulic Circuit: The hydraulic oil pipe fabricated from high-pressure galvanized steel, pressure resistance, well thermal performance, attractive looks, durable use, the service life could be synchronized with the super body. Hydraulic fittings are bite type rigid connectors(Germany), has been greatly reduced the phenomenon of interface oil leakage, the service life could be synchronized with the super body too.

image017 image019 image021


² Reversing Valves:

Adopt the Italy directional control valves, and optimized the installation to ensure the control valves works at safe operation under extreme conditions.

image023 image025


² Oil Cylinder:

The inner cylinder processed with boring and barreling, the cylinder inner walls more hardness, wear, bright and clean, which could full effective to protect seals.

image026
image028 image030


² Piston Rod:

Are all with heat treatment, hardness, thick chrome layer easy to deal with high-intensity operations. Full application of imported seal assembly from Germany, Britain and Italy Stepseal®. And it could adjust the seal assembly according to the different structure of the oil cylinders, attempt to get the cylinder in perfect working condition. The piston support ring with high temperature, wear resistance imported material meet the design needs we chose the dual support rings or large area of a single support ring structure. In process of wrecker operation, if the cylinder under a large lateral force, high standard support ring could ensure the cylinder working in a stable working situation, avoid the piston direct friction with inner piston rod and cylinder cover.

image032
image034 image036
image038 image040 image042


² Mechanical Features:

The flatbed body fabricated with professional and modularized, different assemblies are precision manufacturing that ensured the multi compatibilities. CSCWRECKER is the only one manufacture who applicate the cathode electrophoresis process in the wrecker structure parts, effectively protected the parts surface antiseptic properties.

image044
image046 image048

Tilt cylinder is disposed on the inner side of sub-frame and beams for supporting, and distributing the loads, greatly extend the vehicle’s service life. Replaceable friction disc, back landing aids roller, climbing more smooth, easy maintenance and low cost. Adjustable mechanical stop block, deck locks more accurate, reliable and secure. Deck sub-frame and roll deck hinge beam make the strengthening treatment, further enhance the carrying capacity. The new bi-directional operation panel, convenient and simple operation, high reliability. Multiple binding tools simple and easy operation.

image050 image052 image054

² Under lift (Wheel Lift)

By use of the under-lift’s extending and retracting, hoisting and dropping, loading folding action to hold up the damaged vehicle front or rear, then towing the vehicle off the accident scene. There are variety of different structure forms of under-lifts, which could lift the accident cars axles, wheels, leaf springs easy for installation & destruction.

image056 image058 image060


ROLLBACK TRUCK IN USE

image066 image062 image064
Winch Loaded Bed Loaded+Underlift Towed

Driving Loaded

image072 image070 image068
New Car Transport Bending Traffic Aid


RECOVERY TOOLS

1. Standard equipped two of a pair of (02pcs) axle forks as following.

3 Ton Light Duty Wrecker3106

3 Ton Light Duty Wrecker3120

3 Ton Light Duty Wrecker3122

Not standard equipped. This forks for option with the above axle type forks.

3 Ton Light Duty Wrecker3203

3 Ton Light Duty Wrecker3207

2. Standard equipped two of a pair of (02pcs) axle forks sleeves as following.

3 Ton Light Duty Wrecker3294

3 Ton Light Duty Wrecker3296

3 Ton Light Duty Wrecker3298

3. Standard equipped two of a pair of (02pcs) axle L-arms as following:

3 Ton Light Duty Wrecker3373

4. Standard equipped 06pcs strap as following:

3 Ton Light Duty Wrecker3419

3 Ton Light Duty Wrecker3421

5. Standard equipped 01pcs Chain Hook as following:

3 Ton Light Duty Wrecker3475

6. Standard equipped 02 pcs Auxiliary Wheel as following:

3 Ton Light Duty Wrecker3532

3 Ton Light Duty Wrecker3534



REFERENCE PHOTOS

image102

image104

image108

image110

image112

image114

image116

image118

image120




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